Xiamen Tmax Battery Equipments Limited

       Power 

Wire Saw Control Consol: Universal 110V or 240VAC  50/60Hz, 200W max. 

     Structure             

Heavy-duty aluminum alloy structure with compact size

automatically controlled Y-axis by the digital panel

single wire swing cutting with adjustable wire length from 5-15mm (broken wire still can be used)         

Transparent plastic plates are included to prevent Coolant splashing  

Add an oil refill cup behind the forming tube (New design), please apply 10-15 drops Anti-Wear Oil before first-time use.

Wire spooler motor, 3 Amps, Torque=1.8Nm

         Sample stage                   

Z axis: 50mm,  automatically controlled by the digital panel

Y-axis: 50mm,  automatically controlled by the digital panel

Two dimension sample stage built in  360° degree horizontal rotating and +/-10° tilting vis manual operation

Optional:  3 dimensions automatically controlled sample holder ( Y+Y +360° flat rotation ) is available upon request at extra cost. 

    Cutting parameters

Feed Speed: 0.01 mm/min to 40 mm/min adjustable

Back Speed: 1  mm/min to 100 mm/min adjustable

Spooler spin speed: 1-260 RPM adjustable

Cutting depth: 0.1 - 50mm  

Positional accuracy: +/- 0.01 mm 

Please click the picture left to see the samples cut by this machine

    Meteorite Sample

Please click the picture below to view the meteorite samples that were cut by our wire saws.

     Controller & Touch            Screen

Color touchscreen controller will set up wire travel speed, cutting speed along Z axis and cutting width along Y axis

           Diamond wire

≤ 15 meters used for each installation

One spool of 0.30mm Dia x 20 meter length Diamond Wire is included for immediate use

A Diamond Blade Dressing Stone is included for keeping the wire sharp.

Optional:

For slicing or dicing very brittle crystal, you may order 0.22 mm Dia. Diamond Wire. Note that 0.22mm Dia. The wire is very easy to break, please reduce feeding rate to the minimum. click the picture below to order spare diamond wires 

For longer wire life, please use LubeCool -150 Smart Solid Lubricant and Coolant

For better lighting, please consider a Fiber Optic Y-shape Dual Light Microscope Illuminator

     Wire tension system

Standard:  Steel spring wire tension system with break wire alarm 

         Water Pump

One water pump is included for cooling diamond wire during cutting. (the pump voltage is the same as the saw voltage)

You must use anti-corrosive oil or radiator water as coolant ( buy from any auto store )

Warning:  must clean the machine after each cutting, especially using tap water as the coolant to prevent rust.   

          Optional

Swing & Rotation Sample Fixture: Such fixture needs an independent controller for its parameter settings such as swing frequency/ angle (±23°, up to 20 swings/min), rotating speed and rounds (30rpm max.) Higher cutting surface quality can be expected by swinging or rotating the specimen throughout the cutting process.  The fixture will enhance cutting speed up to 2 times           

      Product dimensions

Saw: 414mm(L) × 500mm(W) × 750mm(H)

Controller: 340mm(L) x 290mm(W) x 170mm(H) ( Click to enlarge the picture below for detail size )

       Shipping dimensions

48"(L) x 40"W) x 45" (H)

      Shipping Weight

220 lbs

       Warranty

One year limited with lifetime support, not including cutting wire

     Certificate

CE certified. With additional certification fee, MTI can arrange NRTL to perform UL/CSA inspection and label the machine per customer's request.  

      Application Notes

The flow rate of coolant is adjustable by the valve in the blue feeding tubing. Please adjust it properly to improving cutting performance. 

Please use correct cutting fluid. Don't use tap water or any other fluid would cause corrosion of machine parts. 

Must clean the machine after each use.

Wire saws applications

          Warnings

It is required to use proper cutting fluid with the saw to prevent corrosion of the machine components. We strongly recommend you use oil-based coolant or lube cool lubricant with the water. Do not use tap water directly, the rust component is not part of the warranty.

Do not overflush the sample stage, it may rust the Z-axis step motor.

It is required to apply 10-15 drops Anti-Wear Hydraulic Oil (ISO 32) using an oil can(#19)  before first-time use or continue working for 150 hours.

And limited amount of grease (general purpose grease will do) should be added to the motor shaft periodically,

Never cut any materials without the use of proper cutting fluid. If you do so, serious damages can be caused by the spooler driving mechanism. 

For cutting the sticky materials such as non-ferrous alloy, epoxy, and plastic, you must sharpen diamond wire frequently. We suggest that cutting sample along with the included dressing stone (Glue sample and the dressing stone side by side and cut them together, this process will help keep the wire sharp enough for efficient cutting. 

Please clean the machine after the completion of each use.

No.

Descriptions

Qty

Picture 

1

STX-202 diamond wire saw

1 unit

2

Electrical control box

1 unit

3

Control box cable with Identification cable number 
(Each cable has a unique number, please wire accordingly)

3 pcs

4

Diamond wire Ø0.3mm x 20meter

1 pc (installed)

5

90-degree rotatable holder.

1 pc (installed)

6

Auto-tension wheel fixture

2 pcs

7

Two dimensions crossing vise 

1 pc

8

Diamond wire Ø0.35mm x 20meter (for spare)

2 pc

9

Allen hex wrench M3, 4, 5 

1 set

10

Cross-head screwdriver

1 pc

11

Leading wheel (for spare)

2 pcs

12

Auto-tension wheel (for spare)

2 pcs

13

Resin Bonded Ceramics for Samples Holding (50 x 50mm)

2 pcs

14

Wax bar 

4 pcs

15

Coolant tank

1 pc

16

Water pump (the pump voltage is the same as the saw voltage)

1 unit

17

Handle for spool

1 unit

18

Water splash guard

4 pcs

19

Oil can

1 pc

20

Power cord

1 pc

21

5A Fuse

2 pcs

22

Diamond Blade Dressing Stone

1 pc

23

Ø8mm polyurethane tube for coolant system

1 pc