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2021-12-28 11:23
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China |
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Long Term |
Ultrasonic Ring Terminal Connector Machine for Wire
Ultrasonic Metal Spot Welding is a well-developed and established production method for joining non-ferrous metals. Especially in the automobile industry, this reliable and trend-setting technology has been used in the production of wire harnesses for decades now. Ultrasonic metal welding is a cold, friction welding process, i.e. no liquid-melt phase occurs. The parts being joined are rubbed together at their contact surfaces under slight pressure.
Compared with crimping or resistance welding, this process offers numerous advantages. Besides the excellent electrical properties of the joint and the extremely low energy consumption, this method is particularly characterized by comprehensive process control and process data management.
Ultrasonic Welding Principle:
l Ultrasonic metal welding machine use ultrasonic frequency vibration principle to change ultrasonic vibration energy into friction energy and transfer to the metal surface to be welded ,while the friction produces heat under the pressure, the metal structure of molecules fully activation of the fusion between the molecular layer of the formation of the new equipment.
Features
l Microcomputer control, electronic tuning frequency.
l Power adjustable, operate simple, and run stable and reliable.
l LED display keeps the machine visible in operation and regulation.
l Imported components, good performance in energy output.
l Overcurrent protection and soft start can keep the machine safe.
l Easy installation and operation.
Advantages
l High-quality ultrasonic transducer, strong power, good stability.
l Good conductivity and resistivity very low or almost near to zero.
l Oxidation or plating metal can be welded.
l Short weld time, no need additional flux, gas, solder.
l No welding sparks, environment protection and safety.
l Without the need for frequent replacement of amplifier due to stepless adjustment of the amplitude.
l Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.
l Welding material does not melt non-fragile metal properties.
l Pairs of welding metal surfaces that require low, oxidation or plating can be welded.
Specification
|
Frequency |
20kHz Nominal |
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Power |
Available in: 2000 W ~5000W |
|
Source Voltage |
AC 110/220±10% V 50/60±10% Hz |
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Generator Type |
Digital automatic frequency tracking, generator can be adjusted the output amplitude from 5% to 100% |
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Max. Welding Thickness |
8mm |
|
Application |
1. Solenoid switch, fuseless switch: big currency joint point 2. Terminal, connector, electric parts welding 3. Copper and aluminum plate joints |
|
Pneumatic Pressure |
0.3~0.6MPa |
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Size |
Controller: 420mm(L) * 380mm(W) *200mm(H) |
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Weight |
Welder : 35~50kg, Controller : 10kg |
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Warranty |
One year warranty with lifetime support |
Application area
l Multi-layer positive and negative electrode welding for dynamic power battery
welding material does not melt, non-fragile metal properties.
l Li-ion battery and polymer battery: Copper foil welds nickel sheet; Aluminum foil welds aluminum sheet; Aluminum foil welds Nickle sheet.
l Auto splice welding, Formation of electric wire end, Welding for electric wires; Multiple electric wires bond welding.
l Electric wire and cable welding, terminal , connector , electric parts welding .
l Solar panel battery, flat solar plate , copper and aluminum plate joints.
l Solenoid switch, fuseless switch: big currency joint point welding and dissimilar metal welding.
l Refrigerator and air conditioner copper tube sealing. Vacuum parts of copper tube and aluminum tube sealing.
In addition, advances in metals technology are producing thinner and lighter metal foils and wire for use in sensitive electronics and other products. Ultrasonic metal welding can satisfy the clean and delicate requirements of these applications, whereas traditional welding methods may be much too destructive.
Ultrasonic welding also meets the reliability demands of larger, heavy-duty applications such as charging systems for electric vehicles, wind power towers and solar energy systems.
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1 Standard exported package: Internal anti-collision protection, external export wooden box packaging.
2 Shipping by Fedex, by air, by sea according to customers' requirements to find the most suitable way,
3 Responsible for the damage during the shipping process will change the damage part for you for free.
4 Supply with the suitable voltage input and source plug according to your country requirements.
1. Help customer analyze product project and provide welding solution.
2. Freely sample welding test.
3. Provide professional welding solution.
4. Skilled jig design services.
5. Provide shipping/delivery information checking service.
6. One year guarantee, all life maintain promise.
7. 24 hours feedback speed by email of others.
| F.A.Q |
Q: Can I have my LOGO on my products?
A: Yes, We can offer LOGO silk-screen, grave. LOGO fee could be free while order quantity reach requirement.
Q: What is the bulk order delivery time?
A: Order lead time will be 5-10 working days
Q: How long is your warranty?
A: Lasts for 12 months.
Q: How could I make the payment?
A: Paypal, T/T, Western Union and Escow are the most popular methods.
Q: How about the package?
A: Foam and wooden case to protect products.
Q: How about the delivery method?
A: Normally we will take express such as DHL, Fedex, UPS and TNT for sample orders.For bulk order, will take air flights or Sea shipment.
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